Vanadium: AI
Turbodisperser with vertical excursion dispersing shaft during various process stages by means of chrome-plated sliding sleeve.
– Dispersion/mixing of even viscous products in a short time with high final product quality
– Easy replacement or adjustment of mixing tools and quick cleaning of parts in contact with the product
– Easy operation of the machine
– Easy maintenance
– Excellent batch reproducibility
– Ability to control all machine parameters
– Robustness and efficiency of each component
– Attention to detail
– Construction configurations as well as customized automation levels
– Design, compact and sturdy ergonomic structure that respects aesthetics and practicality
– High number of machines sold and operating in the world.
Paints, Varnishes, Inks, Epoxy Products, Glues, Mastics, Adhesives, Sealants, Plastics, Plastic Coatings, Cosmetic Products
From 1000 cP to about 200,000 cP
From 37kW to 250kW
From 1400 liters to 15000 liters. (Useful mixing capacity to be considered is 20% less than Geometric capacity)
* Zanelli reserves the right at any time to make technical, dimensional and aesthetic changes to the various machine models without any obligation to notify.
Dispersion shaft, made of balanced stainless steel ensures the elimination of vibration during even the most critical stages of processing and at high speed regimes.
Variation of dispersion shaft revolutions is by means of an electronic system with a frequency shifter (inverter) combined with the main electric motor.
The advantage of the electronic system described above is the range of speeds available to the operator but especially the high torque even at medium/low speed ranges.
The dispersing tool supplied with the stainless steel machine is of the notched disk type, with a system of fastening to the dispersing shaft quickly and easily replaceable.
The possibility of regulating the correct height of the dispersion/mixing tool in relation to the quantity of product contained in the tank guarantees high flexibility to the machine, it also makes it possible to optimize the mixing flows, guaranteeing the rapid incorporation of the raw materials and, in the event of machine under vacuum to speed up the extraction of air from the product. The excursion is obtained through the sliding of a fixed tube with sealing rings, fixed to the cover and a mobile tube covered with rectified hard-chrome fixed to the mixing unit which also acts as a bearing support for the mixing shaft.
Tank closure cover constructed of stainless steel with turned ring suitable for housing a special profile gasket in order to ensure a perfect vacuum seal with the mixing tank complete with some accessories:
– Raw material loading hopper with side dust containment protrusions
– Stainless steel protection net.
– Inspection mirror
– Lighting light inside the mixing tank
– Suitable attachments to the two pneumatic lid handling cylinders
– Coupling flange to the swivel scraper box
– Connection arranged for connection to dust and fume extractor, if any.
Additional options can be considered following specific customer needs.
In the front of the frame stainless steel cladding that facilitates any cleaning operations.
Two columns complete with sliding bushings are attached to the side of the structure in order to house two wear-resistant hard chrome-coated ground movable columns inside them.
This technical solution gives the machine high robustness even in the most critical stages of the production cycle with optimal absorption of vibrations caused by machining tools.
It houses inside the structure the hydraulic power unit complete with electric drive and safety devices.
The control unit operates the hydraulic cylinder complete with safety lock valve.
The hydraulic cylinder located in the center of the two fixed columns is suitable for lifting the entire mixing unit and enclosed within a protective bellows.
The Machine Control System consists of an Industrial Multi Touch Screen type PC on which a SCADA Supervision System is run.
The machine’s control and safety logic is entrusted to a PLC interconnected to the PC via the ProFinet field bus.
The PC is powerful enough to host a state-of-the-art Relationship Database (Microsoft SQL Express) on which the recording of all machine functional parameters and event history (alarms, values of quantities, etc.) takes place.
Through a user-friendly operator interface, the operator will have complete control of the machine’s various functions in a simple and intuitive way by accessing the various control pages.
The PC is arranged to have a dual network interface (configurable by the customer) so that it can be securely interfaced to the corporate network while facilitating access to the Remote Control system by Zanelli personnel.
Optional
Each Zanelli machine has a wide availability of options. Customize your machine with the specifications that best suit your needs. Every available option is designed to increase efficiency and to offer an exclusive, tailor-made service.
ATEX
Management of different levels of ATEX regulations
COOLING
Interspace or half-pipe for cooling/heating tank
TEMPERATURE
Product temperature measurement
CONNECTION
Connection between the machine cover and the raw material feed systems powders and liquids
WEIGHTING
Weighing system on load cells
SW-HW
Software and hardware package for semi-automatic or fully automatic control of the machine
WASH
Low- and high-pressure wash heads
CHECK
Remote machine control system
