Alluminium: AIAG
Three-shaft disperser mixer.
– Mixing of viscous and thixotropic products in a short time with high final product quality
– Easy replacement or adjustment of mixing tools and quick cleaning of parts in contact with the product
– Easy operation of the machine
– Easy maintenance
– Excellent batch reproducibility
– Ability to control all machine parameters
– Robustness and efficiency of each component
– Attention to detail
– Construction configurations as well as customized automation levels
– Qualified technical assistance guarantee
– Design, compact and sturdy ergonomic structure that respects aesthetics and practicality
– High number of machines sold and operating in the world.
Inks, Glues, Mastics, Adhesives, Sealants, Plastics, Cosmetic Products, Wall Putties.
From 50,000 cP to about 300,000 cP
55 kW to 250 kW
From 1400 liters to 15000 liters. (Useful mixing capacity to be considered is 20% less than Geometric capacity)
* Zanelli reserves the right at any time to make technical, dimensional and aesthetic changes to the various machine models without any obligation to notify.
Balanced dispersion shaft with proper taper at the end ensures the elimination of vibration during even the most critical stages of processing and at high speed regimes.
Rotation of the dispersion shaft is via the transmission pulleys and belts with the main electric motor
Variation of dispersion shaft revolutions is by means of an electronic system with a frequency shifter (inverter) combined with the main electric motor.
The advantage of the electronic system described above is the range of speeds available to the operator but especially the high torque even at medium/low speed ranges.
The dispersing tool supplied with the machine is of the dispersing disc type with fastening system to the dispersing shaft quickly and easily replaced.
Balanced mixing shaft allows the elimination of vibrations during even the most critical stages of processing and at high speeds.
The rotation of the mixing shaft is through the parallel axis gearbox moved by the main electric motor.
RPM variation of the mixing shaft is by means of an electronic system with a frequency shifter (inverter) combined with the main electric motor.
The advantage of the electronic system described above is the range of speeds available to the operator but especially the high torque even at medium/low speed ranges.
The mixing tool supplied with the machine is anchor type with fastening system to the mixing shaft quickly and easily replaced.
Two holders attached to the end and bottom of the anchor are suitable for supporting the bottom and side scraper blades complete with screwed-in interchangeable profile.
Balanced dispersion shaft with proper taper at the end ensures the elimination of vibration during even the most critical stages of processing and at high speed regimes.
Rotation of the dispersion shaft is via the transmission pulleys and belts with the main electric motor
Variation of dispersion shaft revolutions is by means of an electronic system with a frequency shifter (inverter) combined with the main electric motor.
The advantage of the electronic system described above is the range of speeds available to the operator but especially the high torque even at medium/low speed ranges.
The dispersing tool supplied with the machine is of the dispersing disc type with fastening system to the dispersing shaft quickly and easily replaced.
Tank closure cover constructed of stainless steel with turned ring suitable for housing a special profile gasket in order to ensure a perfect vacuum seal with the mixing tank complete with some accessories:
– Raw material loading hopper with side dust containment protrusions
– Stainless steel protection net.
– Inspection mirror
– Lighting light inside the mixing tank
– Suitable attachments to the two pneumatic lid handling cylinders
– Coupling flanges to fixed rods.
– Connection arranged for connection to dust and fume extractor, if any.
Additional options can be considered following specific customer needs.
The main structure of the machine consists of three fixed supports made of sturdy painted sheet iron, with two main functions the first, to house the bearings of the mixing pins/dispersersers and the second to support the main electric motors.
The supports are also flanged to the machine cover.
The Machine Control System consists of an Industrial Multi Touch Screen type PC on which a SCADA Supervision System is run.
The machine’s control and safety logic is entrusted to a PLC interconnected to the PC via the ProFinet field bus.
The PC is powerful enough to host a state-of-the-art Relationship Database (Microsoft SQL Express) on which the recording of all machine functional parameters and event history (alarms, values of quantities, etc.) takes place.
Through a user-friendly operator interface, the operator will have complete control of the machine’s various functions in a simple and intuitive way by accessing the various control pages.
The PC is arranged to have a dual network interface (configurable by the customer) so that it can be securely interfaced to the corporate network while facilitating access to the Remote Control system by Zanelli personnel.
Optional
Each Zanelli machine has a wide availability of options. Customize your machine with the specifications that best suit your needs. Every available option is designed to increase efficiency and to offer an exclusive, tailor-made service.
ATEX
Management of different levels of ATEX regulations
COOLING
Interspace or half-pipe for cooling/heating tank
WASH
Low- and high-pressure wash heads
TEMPERATURE
Product temperature measurement
CONNECTION
Connection between the machine cover and the raw material feed systems powders and liquids
SW - HW
Software and hardware package for semi-automatic or fully automatic control
CHECK
Remote machine control system
