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Automations in mixers: the state of the art in 2026

Why automation is central to modern mixing

In 2026, automation in mixers is no longer an add-on, but a key requirement to:
✔️ Optimize cycle times
✔️ Ensure batch repeatability
✔️ Increase operator safety
✔️ Reduce errors and waste
✔️ Adapt in real time to process conditions

The future of blending is made up of intelligent and adaptive plants.

The key technologies of automation 2026

✔️ Digital actuators for precise control of speed, torque, pressures
✔️ Built-in IoT sensors (temperature, vibration, energy)
✔️ Adaptive control algorithms and auto-tuning
✔️ Plug & play modules for changeovers, utilities, recipes
✔️ Touch HMI panels with guided interfaces and customized logins

The Zanelli approach: integrated automation by design

Zanelli designs its plants with a clear concept: automation is not added, it is built at the origin.

✔️ Unified Mixing Control 5.0 for complete and remote control
✔️ Native integration with customer’s ERP/MES
✔️ Automatic scenarios, step recipe, customized alarms
✔️ MyZanelli for data visualization, service and KPIs

Each system is designed to be scalable, secure, and interactive.

Automation = measurable benefits

✔️ Shorter, repeatable cycles
✔️ Confident data, batch histories, easier validation
✔️ Reduced downtime
✔️ Facilitated training through guided interfaces

Automation also enables more sustainable management, optimizing consumption and reducing waste.

Conclusion

Those who want to remain competitive must choose mixers capable of adapting, learning and communicating. With Zanelli solutions, automation is already a reality: robust, intelligent, integrated.

📎 Contact us for a demo of our automated solutions




Contact us now and bring innovation to your production line.

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ZANELLI

Headquarter
Via Giuseppe di Vittorio, 4/6, 43044 Collecchio (PR) ITALIA

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Tel. +39 0521 804423
Service +39 0521 304523

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